
What are the biggest advantages of thermoplastic materials :?
- no residual monomer
- no metal parts
- flexibility - aesthetics
- low weight
Due to their chemical composition, thermoplastics are divided into:
- polyamides
- polymers, copolymers
- PEEK
- acetals
- nylons
Polyamides and polymers exhibit an optimal combination of stiffness and flexibility, making them ideal for partial and full dentures. Due to high translucency and transparency, dentures made of these materials are aesthetic and look good in the oral cavity.
PEEK, lightweight, hypoallergenic material for skeletal dentures, primary and secondary telescopic crowns as well as frameworks for veneering with a composite of hardness and density similar to real bone. PEEK is currently the most biocompatible thermoplastic for use in dental prosthetics
Acetal and nylon are older thermoplastic materials with high flexibility. The biggest disadvantage of these materials is water absorption, which leads to rapid discoloration and unsightly appearance.
Villacryl Thermo Press cartridge 22mm M color T4 1 piece
Villacryl Thermo Press is a thermoplastic material based on polyamide. It is dedicated to all removable dentures such as: full dentures, partial dentures, micro dentures, as well as retention elements in skeletal dentures, retention splints and space maintainers.
Ready-made cartridges filled with thermoplastic material for Villacryl Thermo Press dentures mean greater freedom and time savings!
- Microcrystalline structure;
- Working on a class 4 plaster model;
- No residual MMA monomer;
- Color T4;
- M (17 grams).
Advantages:
- Easy to process and polish;
- Low absorption of fluids from the oral cavity;
- Optimal flexibility and hardness of the prosthesis;
- Biocompatible dyes;
- Possibility to use most injection molding machines available on the market.
Technical data:
- Injection temperature 275-285 °C;
- Melting time average cartridge 20 min.;
- Injection pressure 6.0-9.0 bar;
- Pressure holding time approx. 3 min.;
- Cooling time min. 15 min.
Packaging:
- 1pc.
iPress injection molding machine for thermoplastics with starter kit (can, insulator and material for 30 prostheses)
The latest injection system using technology developed by Dental Flex Italia®, maximizing efficiency, safety and significantly reducing investment costs.
The iPress injection molding machine control panel has been designed in a user-friendly way.
Two large displays facilitate visual control of the parameters of the set program from anywhere in the studio.
Each button has only one function, making operation of the device very simple and intuitive.
The iPress injection molding machine operates fully automatically.
Once the heating cycle is complete, the cartridge is crushed by the device without any intervention from a technician, and operation on compressed air from the compressor ensures stable quality of each injection.
The device heats the can itself during injection – the can does not require prior heating in an oven or water bath. It is placed on the device at the beginning of the heating cycle and acquires the appropriate temperature together with the material, which allows for reproducible quality and homogeneity of injected prostheses, making them easier to process and polish to a shine.
Its small dimensions allow the device to be placed anywhere in the workshop, and the installation process only requires connecting electricity and compressed air.
The greatest advantages of the iPress injection molding machine
- Pneumatic - compressed air ensures stable injection quality in each injected prosthesis. Possibility of working with pressure up to 9 Bar;
- Automatic - once the heating cycle is complete, the cartridge will be crushed automatically by the device without any intervention from a technician;
- Strong - the piston crushes the cartridge with a force of 650 kg, which ensures ideal quality of the final injection, the homogeneously injected material is easier to process and polish to a shine;
- Heats the can during injection - the can does not require prior heating. It is placed in the device at the beginning of the heating cycle and acquires the appropriate temperature together with the material;
- Compact and easy to install - small dimensions allow the device to be placed anywhere in the workshop and the installation process only requires connecting electricity and compressed air.
Dental Flex Italia, in addition to the iPress injection molding machine, also offers thermoplastic materials for partial and complete dentures, Viva Flex Partials, and a biocompatible material for removable denture frames, PEEK Biossis. Their physical and chemical properties allow you to eliminate: - metal retention elements; - they allow you to make partial and complete works; - they are completely free of harmful residual monomer;
By investing in the iPress system, in addition to a solid and modern device for pressing thermoplastic materials, you also receive substantive and marketing support in the form of leaflets for patients, thanks to which you will interest potential customers in your new product.
Device parameters
- Automatic;
- Injection force 650 kg;
- Dimensions: 16 cm x 21 cm x 49 cm (h);
- Weight 13 kg;
- Power supply 230V;
- Working pressure 7-8 Bar;
- Maximum temperature 400 °C;
- Piston diameter 25 mm.
Packaging:
- 1 pc. device
- Starter kit (box, insulator, material for 30 prostheses)
Can for iPress injection molding machine
Very strong can, milled from a single block of aluminum.
Parameters:
- Allen key for loosening or tightening screws;
- 4 mounting screws;
- Size 15.5x8x12cm (LxWxH);
- Weight 1.6kg.
Packaging:
- 1 pc can
- 1 pc Allen key
Aluminum tubes Ø 24mm height 110mm 30 pieces
Disposable empty aluminum tubes intended for injection of thermoplastic materials. The special design of the plug guarantees safe and reliable material injection.
- Diameter 24mm
- Height 110mm
Packaging:
- 30 pcs
Aluminum tubes Ø 22mm height 90mm 30 pieces
Disposable empty aluminum tubes intended for injection of thermoplastic materials. The special design of the plug guarantees safe and reliable material injection.
- Diameter 22mm
- Height 90 mm
Packaging:
- 30 pcs
Aluminum tubes Ø 22mm height 120mm 30 pieces
Disposable empty aluminum tubes intended for injection of thermoplastic materials. The special design of the plug guarantees safe and reliable material injection.
- Diameter 22mm
- Height 120mm
Packaging:
- 30 pcs
Hatho brush 80mm white hard bristles + fleece
Hatho - brush 80mm white hard bristles + non-woven fabric.
For thermoplastic and acrylic materials.
Characteristics:
- diameter 80mm
- white hard bristles + scotch brite fabric;
- for wet and dry use;
- plastic hub;
- maximum speed 2,800 rpm;
- on the polisher.
Packaging:
- 1pc.
4Shine Polishing paste 250g
Polishing paste for polishing to a mirror shine.
Available in 3 variants:
- for acrylic materials;
- for thermoplastics;
- for metal.
Advantages:
- mirror shine of the polished surface;
- good adhesion and ease of washing off paste residues from the polished surface;
- effective and efficient use.
Packaging:
- 250g
4SHINE Polishing Powder 10kg
4Shine Polishing Powder
A pre-polishing agent for acrylic and thermoplastics, used instead of pumice.
The varied size and sharp contour of the grains allows for easier and faster polishing to a high gloss without the need to use silicone rubber bands.
The preservative used in the material prevents the growth of bacteria and fungi during use to ensure greater work comfort.
Available in two abrasion variants:
- regular – medium abrasive;
- hard – highly abrasive.
Advantages:
- time saving during the pre-polishing process;
- ease of obtaining a very high gloss thanks to perfect preparation of the polished surface for final polishing;
- does not require prior use of silicone rubber for pre-smoothing – no costs associated with the purchase of silicone rubber;
- preventing the growth of bacteria and fungi during use.
Packaging:
- 10kg
EVE Unitrim Stone for Thermoplastics and Acetal 10x24mm
UNITRIM stones for the processing of acrylic and thermoplastic materials.
Advantages:
- a highly abrasive stone which, thanks to its porous structure, does not heat up the thermoplastic material during processing, reducing the risk of material deformation;
- ideal for pre-processing material.
Technical data:
- size 10x24mm;
- operation in the range of 3,000-5,000 rpm. max. 20,000 rpm;
Packaging :
- 1 pc.
EVE chamois with pumice 22mm orange (1 step)
Softwheels - 22x3mm chamois wheel, impregnated with pumice.
Advantages:
- use orange chamois leather to smooth the surface and prepare it for "glossy" polishing of acrylic, acetal, nylon and all thermoplastics;
- the chamois is impregnated with pumice - do not use additional pastes and preparations;
- recommended speed 5000-7000 rpm / maximum 10,000 rpm;
- for best effect use orange chamois leather and then pink chamois leather - code_mikran: 2243.
packaging:
- 1 pc.
EVE chamois with pumice 22mm pink (2 steps)
Softwheels - 22x3mm chamois wheel impregnated with pumice.
Advantages:
- After using orange chamois, use pink chamois to achieve a high gloss finish on acrylic, acetal, nylon and other thermoplastics;
- the chamois is impregnated with pumice - do not use additional pastes and preparations;
- speed range 5000-7000 rpm / maximum 10,000 rpm);
- For best results, use orange chamois leather (micran code 2238) and then pink chamois leather.
Packaging:
- 1pc
Viva Flex "Gingiva" - size XL, diameter 25 mm, opaque
One of the most universal materials for use by a dental technician.
Viva Flex Partials LF is a perfectly composed material for any type of partial denture, guaranteeing the right balance between flexibility and stiffness. Extremely easy to process, polish to a high gloss and resistant to discoloration. Working with Viva FLex Partials LF does not require expansion plaster.
Application:
- Partial dentures with pelottes,
- Complete dentures,
- Clips and space maintainers,
- Aesthetic clasps for skeletal dentures,
Viva Flex Partials GINGIVA is characterized by no veins and low translucency
Characteristics:
- Very low shrinkage 0.65%
- Low fluid absorption - 0.3%
- Injection on 3rd class plaster,
- No residual monomer
- Easy to process and polish
- Easy to repair, (post-injection)
- Increased resistance to damage,
- Lightly veined
Available packaging:
- XL - 23 grams
- Cartridges with a diameter of 22 mm and 25 mm
Advantages:
- Aesthetics - the smooth and mirror surface of the denture reduces fluid absorption and plaque deposition, as well as the absence of discoloration and unpleasant odor.
- Comfort - high-quality material guarantees a perfect fit of the denture in the oral cavity.
- Functionality - perfect balance between stiffness and flexibility
Packaging:
- 1 piece
Hatho PoliStar paste pink 150g
Hatho - PoliStar pink paste 150g.
For high gloss polishing of thermoplastic and acrylic materials.
Packaging:
- 1pc.
Hatho PoliStar Creme High Gloss Paste 90g
Hatho - PoliStar TUBA high gloss paste 90 g.
- For thermoplastic and acrylic materials.
Packaging:
- 1pc.
Hatho soft green brush with silicone coating
Hatho - brush for polishing thermoplastic materials and acrylic.
Characteristics:
- soft green cotton with silicone coating;
- 14 layers of material;
- diameter 100mm;
- plastic hub;
- recommended speed 1,400 rpm;
- on the polisher.
Packaging:
- 1pc
Villacryl Thermo Press cartridge 22mm L color T4 1 piece
Villacryl Thermo Press is a polyamide-based thermoplastic. It is dedicated to all fixed dentures, such as: complete dentures, partial dentures, microdentures, as well as retention elements in frame dentures, retention splints and space maintainers.
Ready-made cartridges filled with thermoplastic for Villacryl Thermo Press dentures give you more freedom and time savings!
- Microcrystalline structure
- Working on a 4th grade plaster model
- No residual MMA monomer
- Color T4
- L (25 grams).
Advantages:
- Easy processing and polishing
- Low absorption of fluids from the oral cavity
- Optimum flexibility and hardness of the prosthesis
- Biocompatible dyes
- Possibility to use most injection molding machines available on the market
Technical data:
- Injection temperature 275-285 °C
- Melting time large cartridge 24 min.
- Injection pressure 6.0-9.0 bar
- Pressure maintenance time approx. 3 minutes.
- Cooling time min. 15 min.
Packaging:
- 1 piece
Villacryl Thermo Iso-clear light-curing insulator 30ml
Villacryl Thermo Iso-clear
High temperature resistant light-cured insulator.
Perfect for all types of thermoplastics.
Packaging:
- 30 ml.
Thermo Flexi-J Primer 30 ml
Thermo Flexi-J Primer. Primer combining thermoplastic materials based on polyamides. Useful for re-injecting buckles, repairs or relining.
Packaging:
- 30ml.
Villacryl Thermo Multi Spray 400ml
Universal grease for cans, cartridges and aluminum tubes. The material, whose production uses high-quality raw materials without solvents, is available in a convenient aerosol.
Advantages:
High temperature resistant, Villacryl Thermo Multi Spray can be used as a release agent for all types of injection molding machines injecting thermoplastic materials for dentures.
It is perfect as a lubricant used for cartridges and aluminum tubes filled with thermoplastic material immediately before the injection process.
After spraying, it creates a thin, high-temperature-resistant slip layer on the surface, ensuring protection of the injection molding machine's heating chamber against seizure. By using it, the chances of a trouble-free injection process increase.
It does not contain solvents and does not leave any residues in the heating chamber, making it suitable for all types of injection molding machines.
Additionally, it can be used as an agent that increases the life of injection or polymerization cans, insulates surfaces from plaster and preserves them to prevent rusting or tarnishing.
Packaging:
- Spray capacity 400 ml
Gumki do nylonu i materiałów termoplastycznych.
Bardzo wysokiej jakości gumka do polerowania nylonu. Doskonała jakość spoiwa pozwala na bardzo wydajną pracę . Prędkość maksymalna 12000 obrotów na minutę.
Opakowanie:
- 1szt
Hatho Lintygrey polishing paste gray 90g
Hatho - Lintygrey polishing paste 90 gr gray.
- For thermoplastic and acrylic materials.
Packaging:
- 1pc.
Hatho - cotton shield 4x50 (100mm) muslin
Cotton disc 4x50 (100mm) muslin. For polishing thermoplastic materials and acrylic.
Package:
1 piece
Aluminum tubes Ø 24mm height 80mm 30 pieces
Disposable empty aluminum tubes intended for injection of thermoplastic materials. The special design of the plug guarantees safe and reliable material injection.
- Diameter 24mm
- Height 80mm
Packaging:
- 30 pcs
Gypsum class IV. Marble Stone Evolution - expansion gypsum in pressure injection processes 3kg
Special double-expansion plaster for duplicating models.
Characteristic:
- White color.
- It does not require the use of a special liquid, mixed with demineralized water.
- Dedicated to work with devices injecting thermoplastic materials.
Packaging:
- 3kg
Izolator Gyplux
Charakterystyka:
- Lakier stosowany na powielony model gipsowy, zapewnia idealnie gładką i błyszczącą powierzchnię do śluzówkową w protezach acetalowych, nylonowych, oraz w innych protezach z tworzyw termoplastycznych.
- Polimeryzuje pod wpływem światła UV)
Opakowanie:
- 30ml , lub 50ml
Acetal Dental 500 g
ACETAL DENTAL - jest materiałem nietoksycznym i nie wywołuje alergii.
Stanowi odpowiednie zastępstwo dla żywicy akrylowej i metalu w wielu pracach protetycznych.
Zastosowanie acetalu:
klamry estetyczne do protez tzw. szkieletowych,
protezy częściowe,
mosty i mosty na teleskopy,
elementy protetyczne na implantach,
szyny nagryzowe i stabilizujące,
elementy retencyjne na belkach stanowiące jednocześnie wzmocnienie.
Dane techniczne:
- Temperatura wtrysku - 220 °C
- Czas topienia materiału - 20min
- Wtrysk i podgrzewanie - 2-3 min
- Czas chłodzenia pod stałym ciśnieniem - 20-40 min
- Ciśnienie robocze - 4,0 Bary
Opakowanie:
- 500 g
Acetal - polymerization can type J100
Universal box for standard work for the J 100 injection molding machine.
Package:
- 1 piece.
Metal cork for nylon
Injection cartridge closing plug with nylon material prevents material from flowing into the device.
Package:
1 piece.
Walce aluminiowe z korkami J100 - 22mm
Aluminiowe, jednorazowe łuski o średnicy 22mm z korkami teflonowymi do wtryskarek.
Opakowanie:
- 1 sztuka walec + 1 korek
Acetal - Izolator silikonowy - Tube Lubricant
Charakterystyka:
- Izolator silikonowy do prac w wysokiej temperaturze.
- Tylko do urządzeń : ACTIO, J-100, J-200
Opakowanie:
- 50 ml (cc)
Pasta polerska do acetalu i akrylu
Uniwersalna pasta polerska do acetalu i akrylu.
Opakowanie:
- 50 ml
FJP Thermoplastic resin color B
The new thermoplastic resin is an alternative to commonly used materials from the group of polyamides or "nylons" such as: "Valplast", "Flexite", "Flexi J". Dental prostheses made of these materials are famous for their high aesthetics and recognition among patients who use such prostheses. Traditional polyamides, apart from their undoubted advantages, also have disadvantages that make it difficult to process and keep clean dentures made of them. Many years of research into the improvement of nylon materials have led to the creation of a new material devoid of these drawbacks.
Pressing Dental's material, FJP has the following features:
- slightly flexible, making it very easy to process using traditional methods and tools. Reduced flexibility has a positive effect on the prosthetic base, does not cause trauma related to the use of a flexible denture
- translucent, thanks to which it perfectly blends with the patient's mucosa, making the used prosthesis imperceptible in the mouth
- unlike traditional nylons, it almost does not absorb water (only 1/3 of traditional nylon), which significantly extends the life of dentures
- has very good color stability, does not discolor during use
- precision ensures very good adhesion to the substrate
- does not deform
- it can be sterilized at 120 ° C
- does not create air bubbles even with very thin elements
- it does not need to be drained before injection.
- easy to work with, can be well polished
- bonds chemically with acrylic using glue
- it can be repaired and reworked
- once remelted, it can be injected a second time (40-50% should be added to the new material) without losing its mechanical and physical properties.
Package:
- 250 g.
MaxiFresh cleaning tablets 24 pieces
MaxiFresh cleaning tablets.
- For professional and home cleaning and care of whitening trays, retainers, relaxation trays, bruxism trays and sports trays.
Advantages:
- Reduces discoloration;
- Refreshes the surface and eliminates unpleasant odors;
- Saves material because it does not contain abrasives;
- Increased life of the toothbrush with daily cleaning.
Use:
- Place a Maxi-Fresh cleaning tablet in a container filled with 150 ml of water at a temperature of approximately 37°C (colder water may prolong the tablet dissolution process);
- Once the tablet has completely dissolved, place the splint in the vessel for at least 45 minutes;
- Once the cleaning process is complete, rinse the rail under running water and dry the surface.
Packaging:
- 24 pcs.
Viva Flex "Soft" 500g pack highly flexible
Viva Flex Partials Soft® is a material specially developed for flexible post-extraction and pre-implantation dentures.
In such cases, the patient needs an extremely comfortable prosthesis.
Viva Flex Partials Soft®, like all Dental Flex Italia products, guarantee great ease of finishing and polishing with very high flexural strength.
Application:
- partial and full dentures;
- microptothesis.
Available packages:
- XL - 23 grams;
- 22 mm and 25 mm diameter cartridges;
- 500g package.
Available colors:
- VS1 - pink.
Advantages:
- aesthetics - the smooth and mirror surface of the denture reduces the absorption of fluids and the deposition of plaque, as well as the absence of discoloration and unpleasant odor;
- comfort - high quality material guarantees perfect fit of the denture in the oral cavity;
- functionality - perfect balance between stiffness and flexibility.
Packaging:
- 1pc.
Walce aluminiowe (22mm)
Aluminiowe, jednorazowe łuski, bez korków średnica 22 mm ,do wtryskarek.
Opakowanie:
- 1szt.
Walce MAXI z korkami 25mm
Aluminiowe, jednorazowe łuski o powiększonej średnicy (25mm) z korkami teflonowymi do wtryskarek
Opakowanie:
- 1sztuka walec + 1 sztuka korek.
Corflex - polishing liquid
Aromatic liquid for polishing rails and protectors made of CORFLEX and other thermoplastics and acrylic. Apply a small amount of the aromatic liquid to the work surface, before handing it over to the patient. It gives a pleasant mint flavor and aroma and adds shine.
Package:
30 ml.
Acecril acetal/acrylic glue
An adhesive that provides a chemical bond between acetal and acrylic.
Characteristics:
- strengthens and improves the retention of acrylic saddles in acetal skeleton prostheses;
- prevents the acrylic from peeling off the acetal surface and the accumulation of food residues in the denture;
- do not use on acrylic teeth, the glue is only suitable for use with monomer-polymer acrylic.
Packaging:
- Component A: 10ml + Component B: 8ml
Acetal-can type 200
Acetal type 200 can Injection and polymerization of all acrylic resins
Thanks to the 200-type can, two dentures can be made and polymerized simultaneously in record time in just 30 minutes
Package:
1 piece.
Villacryl Thermo Press 250g
Villacryl Thermo Press is a polyamide-based thermoplastic. It is dedicated to all settling dentures, such as: full dentures, partial dentures, micro dentures, as well as retention elements in skeletal dentures, retention splints and space maintainers.
Description:
- Microcrystalline structure
- Working on a 4th grade plaster model
- No residual MMA monomer
- Available colors 0, T2, T3, T4
Advantages:
- Easy processing and polishing
- Low absorption of fluids from the oral cavity
- Optimal flexibility and hardness of the prosthesis
- Biocompatible dyes
- Possibility to use most injection molding machines available on the market
Technical data:
*According to EN ISO 20795-1:2013 "Dentistry - Polymers for base plates - Part 1: Polymers for base plates of dentures" (technical data)
- Injection temperature 275-285 °C
- Melting time 15-24 min. ( Small cartridge 15 min. Medium cartridge 20 min. Large cartridge 24 min.)
- Injection pressure 6.0-9.0 bar
- Pressure holding time approx. 3 min.
- Cooling time minimum 15 minutes.
Packaging:
- 250g
Opaska pierścienia bakielitowego A-20/II
Mosiężna opaska chroniąca pierścień bakelitowy przed pękaniem.
Opakowanie:
- 1szt
Silicone spray for injection molding machines
Aerosol silicone to lubricate the cartridge before inserting it into the injection molding machine. Reduces friction during injection.
Packaging: 400 ml
Tubes 22mm with a cap
Empty tubes with a cap for injection of thermoplastic materials.
Data:
Diameter 22mm.
Size M and L
Package:
1pc tube
1pc cap
EVE Softwheels Thermoplastic Polishing Kit HP 125
Complete set needed to process and polish thermoplastic materials (polymers) to a high gloss.
Also recommended for processing and polishing traditional acrylic.
Step 1:
- Unitrimm stone for preliminary processing - material collection.
A highly abrasive stone which, thanks to its porous structure, does not heat up the thermoplastic material during processing, reducing the risk of material deformation.
Operating range 3000-5000 rpm/max.20,000 rpm.
Step 2:
- TECHNIK silicone rubber bands - smooth the surface.
Classic silicone rubber pads will prepare the surface of the thermoplastic material for further polishing.
Operating range 5000-7000 rpm/max 15,000 rpm.
Step 3:
- Orange chamois leather impregnated with pumice - to smooth the surface and prepare for polishing.
Chamois leather is impregnated with pumice - do not use additional pastes and preparations.
Operating range 5000-7000 rpm./max. 10,000 rpm.
Step 4:
- Pink chamois leather impregnated with pumice - after using the orange chamois leather, use pink chamois leather to obtain a high shine.
Chamois leather is impregnated with pumice - do not use additional pastes and preparations.
The glossing properties of pumice and the delicate structure of the fabric give the thermoplastic material a high gloss even after only a short processing time.
Working range 5000-7000 rpm/max.10,000 rpm.
Packaging:
- Unirtim stone - 1 pc.
- Technik rubber bands - 3 pcs.
- chamois with pumice - 2 pcs.
- holder - 1 pc.
EVE Unitrim Stone for Thermoplastics and Acetal 5.5x16mm
UNITRIM stones for the processing of acrylic and thermoplastic materials.
Advantages:
- a highly abrasive stone which, thanks to its porous structure, does not heat up the thermoplastic material during processing, reducing the risk of material deformation;
- ideal for pre-processing material.
Technical data:
- size 5.5x16mm;
- operation in the range of 3,000-5,000 rpm. max. 20,000 rpm;
Packaging :
- 1 pc.