Zirconium synthesis furnaces - choose the best model for your prosthetic laboratory
Zirconium is a material with excellent aesthetic and mechanical properties, which is increasingly used in dental prosthetics. To obtain the maximum benefit from the use of zirconium, it is necessary to use an appropriate synthesizing furnace.
How does a zirconium sintering furnace work?
Zirconium sintering furnaces use a sintering process at high temperature (approx. 1550°C). During the sintering process, zirconium oxide particles combine with each other, creating a compact and durable structure.
What types of zirconium sintering furnaces are there?
Zirconium sintering furnaces can be divided into two main types:
- Conventional furnaces - use traditional heat sources, such as electric heaters or gas burners. Conventional ovens are less efficient than microwave ovens, but they are cheaper.
- Microwave ovens -- use radio waves to heat material. Microwave ovens are more efficient than conventional ovens and ensure a more even temperature distribution throughout the prosthetic work.
How to choose a zirconium sintering furnace?
When selecting a zirconium sintering furnace, the following factors should be considered:
- Type of material - zirconium sintering furnaces are designed to work with various types of zirconium oxide. You should choose a furnace that is suitable for the type of material from which prosthetic works will be made.
- Power - the power of the furnace determines how quickly it can reach the required temperature. Furnaces with higher power are more efficient and allow you to perform prosthetic work faster.
- Chamber size - the size of the furnace chamber determines how large prosthetic works can be sintered in it.
- Additional functions** - some zirconium sintering furnaces have additional functions, such as real-time temperature control or automatic cooling function.
Zirconium sintering furnaces in our offer
Our offer includes a wide selection of zirconium sintering furnaces, including both conventional and microwave furnaces. We offer furnaces from various manufacturers, at various prices and with various technical parameters.
Contact us for more information
If you need help choosing a zirconium sintering furnace, please contact us. Our experts will help you choose the model that best suits your needs.
Programat S2 Zirconium sintering furnace PROMOTION
Promotion 1: Programat S2 + 40x IPS e.max ZirCAD Prime or Prime Esthetic (color and size to choose from) - Price PLN 79,000
Promotion 2: Programat S2 + 20 IPS e.max ZirCAD Prime or Prime Estethic (color and size to choose from) - Price PLN 73,640
Programat S2 is a compact oven designed for sintering caps, frameworks and full contour restorations made of IPS e.max ZirCAD or other zirconium oxide materials at temperatures up to 1600°C. Programat S2 is integrated into the Ivoclar workflow, ensuring optimally coordinated processing steps and consistently high-quality results.
Advantages:
Homogeneous heat distribution on objects allows for optimal sintering results at temperatures up to 1600 °C.
With a choice of three heating stages and two cooling stages, the sintering program offers a range of options for zirconium oxide materials.
Optimized cooling shelf provides more space and better cooling.
New, membrane-sealed keyboard with proven color touch display.
OSD display extended with the "cooling down" operating status.
Performance and reliability thanks to software optimization.
Warranty 2 years
Packaging:
- 1 piece.
Aidite sintering beads, diameter 1.0mm (very fine), 500g
High-quality beads for a tray for sintering zirconium works.
- Very fine, diameter 1.0 mm.
Packaging:
- 500 g
Ugin Litter box with lid for e.on sinter+/ base/fast
Cuvette with lid for zirconium sintering.
Technical data:
- Diameter 10 cm
- Height 3.5 cm
- Lid height 0.5 cm
Packaging:
- 1 piece
MICRO WAVES zirconium sintering furnace
NEW - Microwaves in zirconium oxide sintering.
Main advantages compared to conventional sintering furnaces:
- The total sintering time is approximately 4 hours
- Sintering time up to 1550 ºC: 110 min.
- Cooling to 300 ºC: 130 min.
Unlike conventional sintering units - where heat passes from the outside of the structure to the inside - in a microwave oven, heat is generated at all points in the structure, so the temperature is achieved more evenly. The resulting structure is cleaner, more durable and precise because there are no drafts during heating.
Zirconium is an excellent heat-resistant material. In a traditional oven, heating must be done gradually, observing levels, so that the temperature is evenly distributed throughout the prosthesis. Hence the long duration of sintering programs.
By using a microwave device, you will save on maintenance due to lower power, fewer components and smaller size.
- It does not contain delicate and expensive molybdenum silicate heating elements.
- Very low consumption: approximately 800/1100 W during the entire cycle.
- Possibility to carry out several production cycles on the same day.
- Production capacity increases rapidly.
- Extremely easy to use.
- Much smaller than standard ovens.
- It emits virtually no heat, which is appreciated in closed rooms in the summer.
- The stove is supplied with all necessary accessories for immediate operation
Technical data:
- Dimensions: 385 (W) x 440 (D) x 547 (H) mm.
- Weight: 31 kg.
- Power supply: AC 230 V, 50 Hz.
- Fuse: 15 A.
- Power: 2000 W
- Maximum temperature: 1550ºC.
Packaging:
- 1 piece
DD phoeniX sintering oven cleaning powder 200g
DDphoeniX is a powder to help clean soiled sintering ovens. Regular use minimizes the problem of discoloration, thus extending the life of the heaters.
- Sintering - cleaning program - as recommended by the furnace manufacturer.
- Thorough cleaning (in case of problems with the color of works) 30--50 gr X 2 cleaning cycles.
- Regular cleaning (every 2 weeks) approx. 30gr x 1 cleaning cycle.
Precautions:
- When using the powder, use protective gloves and a mask to protect the eyes and mouth.
- Do not eat or drink while using the powder.
- Avoid breathing dust.
- Apply to the sinter tray at a distance and at moderate speed to avoid increased dusting.
Storage:
- Keep tightly closed in the original packaging.
- Store in a cool, dry place.
Packaging:
- 1pc/200g
Tabeo-1/M/Zirkon-100 zirconium sintering furnace
The Tabeo zirconium sintering furnace offers high-quality technology at a good price.
The TABEO series model variants are ideal for complementing smaller CAD/CAM systems or for expanding existing sintering furnaces.
Their respective capacities range from one sintering tray Ø= 100mm to three sintering trays Ø= 120mm. Your sintering program can be easily entered and saved in the program controller, which is adapted to the TABEO series. Pre-set service programs support you with simple maintenance and cleaning of heating systems.
TABEO offers the possibility of deciding on the use of heating systems with heating elements made of MoSi2 or SiC. Both systems are designed for conventional, long-term sintering. Heating elements made of molybdenum disilicide (MoSi2) provide a maximum furnace temperature of 1650°C. Thanks to predefined service programs, dirt on heating elements can be regenerated.
Due to their physical properties, heating elements made of silicon carbide (SiC) provide a maximum furnace temperature of 1550°C. SiC heating elements do not require regeneration using the service program.
Advantages:
- Sintering bowl ø 100mm.
- Capacity for a maximum of 20 individual crowns.
- 9 freely adjustable programs simplify operation.
- Regularly performing pre-set service programs can prevent possible discoloration of the restorations and extend the life of the heating elements and the heating chamber.
- Heating elements made of high-purity molybdenum disilicide
Technical Specifications:
- Dimensions (width x height x depth) 400 x 600 x 400 mm.
- Combustion chamber capacity 1 x sintering bowl ø 100 mm
- Maximum temperature 1650 °C.
- Weight 55 kg.
- Power supply 200 - 240 V (deviation ± 10%).
- Frequency 50/60 Hz.
- Maximum power consumption 1.3 kW.
- Energy consumption/cycle approx. 3.8 kWh.
Packaging:
- 1 piece
Zotion Sintering tray 1 piece
Sintering cuvette in the Zotion F2 furnace.
Technical data:
- Outer diameter 10 cm.
- Inner diameter 8.5 cm.
- Height 3 cm.
Packaging:
- 1 piece
Ferro PTCR HTH ring for temperature control of the sintering process, 1 piece
PTCR-HTH 1450 – 1750 °C
Firing temperature control rings are highly accurate ceramic elements that indicate the actual amount of heat that has been absorbed during the firing process. The sintering process causes the ring to shrink. The shrinking process lasts as long as the maximum temperature is maintained in the furnace.
The amount of shrinkage - the amount by which the diameter of the ring has decreased - is measured using a numerical or digital micrometer.
It is recommended to place the rings in multiple places and on different levels of the furnace as this provides the greatest control over the temperature distribution inside the furnace.
The degree of shrinkage of the ring corresponds to the amount of heat absorbed at the point in the furnace where the ring is placed. The diameter can be easily measured using a micrometer.
The letter "T" imprinted on the ring should be placed exactly in the rear sight (measuring notch) of the micrometer.
Both numerical and digital micrometers have an ergonomically designed massive base with a mounting clamp for placing the ring, which ensures that the ring is always properly placed in the micrometer.
This design simplifies the measurement process and improves the repeatability and thus the reliability of measurements.
Packaging:
- 1 piece
Aidite - Sinetring Box
A cuvette with a cover for sintering zirconium crowns and bridges, round, diameter 100 mm.
Packaging:
- 1 piece
UGIN e.ON sinter base sintering furnace
The e.ON zirconium sintering furnace is a compact, high-performance furnace. Equipped with 4 heating rods, it is a high-performance stove. Includes automatic door locking to avoid muff damage due to thermal shock. Technical Specifications:
- 7" high resolution color touch screen
- Maximum temperature 1600°C
- Maximum heating rate up to 40°C/minute
- 4 heating elements (rods) in MoSi2 (molybdenum disilicide)
- 1 sintering tray with lid and zircon pearls (capacity up to 20 pieces)
- 40 free programs with 40 possible steps for each program
- Visualization of graphic cycles
- 4 display languages: French, English, Italian, Spanish
- Muff size: 110mm x 110mm x 110mm
- External dimensions (height, width, depth): 540mm x 400mm x 450mm
- Weight: 58 kg
- Maximum power consumption: 1830 kW
- Supply voltage: 230V (50/60 Hz)
Ugin E.ON Sinter Base/Sinter+/Fast+ thermocouple
Thermocouple for the E.ON Sinter Base/Sinter+/Fast+ zirconium sintering furnace
Packaging:
- 1 piece
Ugin Furnace for sintering zirconium e.ON sinter fast
The e.ON sinter fast zirconium oxide sintering furnace from Ugin Dentaire is state-of-the-art equipment and offers exceptional results, such as sintering individual works in just one hour.
40 programs increase the possibilities of long and very short sintering cycles.
Technical Specifications:
- 7 inch (155 mm x 87 mm) high resolution color touch screen
- Cycle time: from one to several hours depending on the zirconia
- Maximum temperature 1750°C
- Temperature accuracy ± 1°C
- Maximum heating rate 65°C/minute
- 1 heating element made of MoSi2 (molybdenum disilicide)
- Dual component thermocouple Platinum/rhodium
- 1 sintering crucible (capacity up to 5 individual units)
- 40 programs with 40 possible steps for each program
- Graphical visualization of the cycle
- 4 display languages: French, English, Italian, Spanish
- Available space (height, diameter): 30mm x 35mm on the crucible
- External dimensions (height, width, depth): 550mm x 330mm x 430mm
- Weight: 29 kg
- Maximum power consumption: 2 kW
- Supply voltage: 230V (50/60 Hz)
Ugin Zirconium sintering furnace e.ON sinter fast +
The e.ON sinter fast + zirconium sintering furnace from Ugin Dentaire presents state-of-the-art equipment and exceptional results, such as sintering in just one hour.
Technical Specifications:
- 7 inch (155 mm x 87 mm) high resolution color touch screen
- Maximum temperature 1730°C
- Operating temperature below 1650°C
- Temperature accuracy ± 1°C
- Cycle time: from one to several hours depending on the zirconia
- Maximum heating rate up to 65°C/minute
- 4 heating elements (rods) in MoSi2 (molybdenum disilicide)
- Dual component thermocouple Platinum/rhodium
- 2 sintering trays with cover and zirconium beads (capacity up to 40 units in conventional cycle and up to 20 units in short cycle)
- 40 programs with 40 possible steps for each program
- Visualization of graphic cycles
- 4 display languages: French, English, Italian, Spanish
- Muff size (height, diameter): 120mm x 110mm
- External dimensions (height, width, depth): 830mm x 420mm x 600mm
- Weight: 74 kg
- Maximum power consumption: 3 kW
- Supply voltage: 230V (50/60 Hz)