CNC milling machines in dental technology The design stage usually ends with the final prosthetic work. Currently, various types of milling devices are used. Depending on the needs of the user, the machine is qualified in terms of:
- the number of working axles - usually 3 or 5,
- type of processed material,
- spindle power and machine weight.
The number of axes used affects the quality of the machined surface and the cut solid. In technical terminology, the X axis is distinguished - moving the working field to the right and left, the Y axis - moving forward and backward, the Z axis - lifting to the height and the AB axis, i.e. turning the working area by 180 degrees. In the case of 5-axis machines, we also deal with the angular deviation of the working field, which increases the possibility of cutting in undercuts. Of course, not all prosthetic works require full 5-axis machining. A simple element without angular diversion, e.g. an implant abutment hole, can be easily cut in a 3-axis machine.
In the case of complex implantological works with different directions of insertion of fastening screws, more and more popular full-contour crowns require processing in 5 axes. Therefore, the choice of the machine is dictated by the scope of work to be performed. As mentioned, an important parameter is the type of material that will be milled in our machine. In this case, two subgroups can be distinguished:
- milling of soft materials, such as pre-sinterized zirconium oxide or CoCr alloy, leucite ceramics, wax, PMMA or new generation materials called hybrid,
- milling of metal alloys: CoCr and titanium.
The first group does not require machines with a rigid and heavy structure. The rotary range of the spindles used is 150–800 watts. Usually these are cutting machines without water cover. Users who want to machine materials from the group of leucite ceramics or partially sintered ceramics (EMAX) will need machines that operate in a full water jacket. Ceramics is a material with amazing thermal insulation parameters, but too much heat accumulation generated during the friction of a diamond tool may cause local overheating and flaking of the material. The coolants used are usually a mixture of water and organic fluids that give the cutting tool a slight glide, do not discolor and do not chemically adhere to the material being processed.
Hard metal milling requires rigid machines weighing more than 500 kg. The larger and heavier the machine, the easier it is to overcome the resistance of milling. It is important, especially when performing works with an accuracy of 2 μm (implant connectors). Any deviation during machining due to vibrations in the structure causes dimensional distortion. In the most technologically advanced machines, it is required to place the machine on a specially prepared surface with the ideal operating temperature of 21 ± 2 ° C. It should be remembered that the friction generates a high temperature, partially reduced by coolant or compressed air, which should not be increased by the ambient temperature. In precision machine tools, attention is drawn to the possibility of thermal expansion of both the spindle and the cutting tools themselves. Therefore, professional refrigerator solutions work similarly to home refrigerators.
Cerec MC Care Liquid 250ml
MC Care Liquid is a preventive concentrate for the care and cleaning of Dentsply Sirona milling machines.
In addition to the cleaning function, the fluid also has a maintenance function.
Gives a pearl effect and has a slight descaling effect.
If MC Care Liquid is used in every wet cleaning process, contamination of the processing chamber, hose system and nozzles is significantly reduced.
Packaging:
- 1pc
Up3D Iron Core i5 PRO Metal Milling Machine - NEW!!!
The IRON CORE i5 PRO from Up3D is an advanced milling device that redefines the standards of stability and precision in digital prosthetics.
Milling machine available with UPCAM software optimized for advanced implant prosthetic work.
Advantages of using a monolithic body made of cast iron:
- guarantees high thermal stability: minimizes the impact of ambient temperature changes on the milling geometry;
- effectively dampens resonance: the device's own weight absorbs vibrations generated during roughing, which directly translates into a longer service life of tools (milling cutters);
- ensures repeatability: the rigid structure eliminates micro-deformations, which is essential when milling complex implant works.
Precision in a 5-axis System.
The device operates in a 5-axis (simultaneous) system, which allows for complete freedom in designing works with deep undercuts and complex step lines.
Advantages:
- the device supports the full spectrum of prosthetic materials, with particular emphasis on metals;
- 2.5 kW spindle: provides a large torque reserve, the machine does not slow down in the event of sudden load changes (e.g. tool entering solid titanium material);
- liquid cooling: active coolant circulation stabilizes the operating temperature, eliminating the thermal expansion error of the spindle;
- Clean machining: stable speed under load translates into lower surface roughness and longer cutter life.
Material application:
- metals: Titanium (Grade 5);
- ceramics and composites: zirconia, hybrid ceramics;
- polymers: PEEK, PMMA, G-CAM, wax.
Material specifications:
- blocks: max. 40 x 20 x 20 mm;
- discs: diameter 98.5 mm, thickness 10–30 mm.
Indications:
- anatomical crowns, anatomical bridges, screw-retained crowns, inlays, onlays, veneers, individual abutments, bars, angled abutments, implant-supported structures and others
Technical Specifications:
- number of axes: 5 simultaneous axes;
- Rotary axes (A/B): Axis A: ±360°; Axis B: ±30°;
- body construction: monolithic cast iron (Iron Core);
- Lighting: LED lighting inside the working chamber;
- spindle power: 2.5 kW;
- total power: 5.5 kW;
- spindle cooling system: liquid (Liquid-cooled);
- milling method: dry and wet;
- tool magazine: automatic (up to 18 positions);
- positioning accuracy: < 0.01 mm;
- maximum spindle speed: 60,000 rpm;
- tool holder: Φ 6.0 mm;
Connection requirements:
- voltage: 220VAC 50～60Hz;
- compressed air: 0.6–0.9 MPa; 80 l/min;
- data: Wi-Fi, USB, Ethernet port.
Dimensions and weight:
- dimensions (W/D/H): 660 x 680 x 1750 (mm);
- weight: 480 kg.
SALES INFORMATION/CONTACT:
- Mikran.pl ul. Wojskowa 3/L4 60-792 Poznań mikran@mikran.com, www.mikran.pl possibility of a free demonstration of the milling machine in your workshop/office.
- Call us: +48 600 128 010 or +48 530 596 166
Scope of delivery:
- Milling machine with CAM software: UPCAM
Up3D Block Fixture (block holder + 6 drill bits)
Composite block milling holder for P53, P53DC, P55D milling machines.
Switching via custom BK-1 terminals.
The innovative design of the BK-1 clamp allows for quick change of the composite block holder in seconds, optimizing production efficiency.
Packaging:
- 1 handle
- composite drills 2x0.6mm, 2x1.0mm, 2x2.0mm
Test the P53DC Up3D zirconium milling machine for free - call our representative!
The latest milling machine from UP3D P53DC equipped with a disk changer is a real "game changer" for your workshop!
A fully automatic milling machine, thanks to its extensive storage of discs and drills, can operate for many hours without maintenance, increasing the productivity of your workshop and saving you time and money!
Distinctive device features:
- possibility of mounting a block holder (micran code 5466);
- automatic calibration: the most convenient "smart control" system stands out from the competition;
- Vertical Milling 90°: allows for easy milling of incisal recesses in front teeth, improving aesthetics;
- C-clamp disc holder: allows for more economical material consumption and 100% disc wear;
- remote control:** enables milling 24 hours a day.
As part of the purchase, the manufacturer UP3D and mikran.pl guarantee:
- professional technical support and service 24/7;
- 100% commitment and effective resolution of every request;
- no license fees for using the UPCAM device and software after the warranty expires;
- warranty and post-warranty service.
Technical data:
- dimensions: 720 x 875 x 630mm;
- weight: 130kg;
- air consumption: cooling pressure: ＞0.5Mpa consumption: 40L/min;
- number of axles: 5 axles;
- disk storage: 12 disks;
- tool magazine: 11 tools;
- power: 220V/1.2KW;
- optimal working temperature: +15℃~+40℃ (we recommend warming up the machine for 1 hour before operation if the room temperature has dropped below 0℃);
- vacuum: 1200m3/h, 1.5KW;
- key parameters: spindle power 750W, maximum speed: 60,000 rpm;
- milling range: A: -35~30 B: ±360° Z: -47~50;
- material type: round discs 98.5x max30 mm (optional block);
- compatible CAM systems: UPCAM,Millbox;
- connection method: network cable;
- mills materials: zirconium, wax, pmma, composite material, peek, Co-Cr (soft metal).
SALES INFORMATION/CONTACT:
Mikran.pl ul. Wojskowa 3/L4 60-792 Poznań mikran@mikran.com, www.mikran.pl Possibility of a free demonstration of the milling machine in your workshop/office.
Call us: +48 600 128 010 or +48 530 596 166
Packaging:
- 1 pc.
Up3D P42 Plus Wet Milling Machine
The UP3D P42 Plus is an advanced, 4-axis wet-milling dental milling machine designed for dental offices (chairside) and prosthetic laboratories (labside).
This device specializes in the precise processing of materials such as glass ceramics, composites and titanium (pre-milled) connectors.
Specification of milling materials:
- materials: glass ceramics, titanium, composites, PMMA; - blocks with dimensions up to 40×20×20 mm;
Indications (production possibilities):
- full crowns;
- full contour bridges;
- screw-on crowns;
- inlay / onlay – crown inlays and onlays;
- veneers;
- individual abutments – personalized implant abutments.
Key Features and Functions
- milling with clean water: the device does not require the use of specialized coolants or chemical additives, which reduces operating costs and facilitates cleaning and waste disposal;
- No compressor (Air-Free Technology): This is the biggest innovation of this model. Instead of pneumatic actuators, the device uses precise servo motors and electrical systems. Simply connect the milling machine to the power supply;
- advanced processing (Undercut Removal): thanks to the movable A axis in the range of ±20∘ and UPCAM software, the milling machine precisely removes undercuts, ideal for veneers (even ultra-thin ones up to 0.2 mm), crowns, inlays (inlay/onlay), 3-unit bridges and individual abutments;
- performance and materials: P42 Plus allows for the simultaneous attachment of 3 glass-ceramic blocks or 1 titanium abutment (pre-milled);
- supported materials: glass ceramics (e.g. e.max), composites, PMMA, titanium.
**Other important features:
- remote monitoring: with the MillMind app you can track work progress and tool status on your smartphone;
- Automatic calibration: One-button calibration system ensures repeatable accuracy without manual adjustments;
- double veneer placement: the software allows for optimal placement of two veneers on one block, which reduces material waste.
Technical Specifications:
- number of axles: 4 axles;
- cooling method: pure water (no coolant);
- air supply: none (no compressor required);
- spindle speed: 60000 rpm;
- drill chuck: Ф4.0 mm;
- tool change; automatic (6 positions);
- computer: built-in (touch screen);
- dimensions: 564×402×564 mm;
- weight: 80 kg;
- voltage: AC 100V-240V, 50~60Hz;
- connectivity: Wi-Fi, Ethernet, USB;
- lighting: LED lighting inside the working chamber.
SALES INFORMATION/CONTACT:
Possibility of a free demonstration of the milling machine in your workshop/office.
Call us: +48 600 128 010 or +48 530 596 166
Packaging:
- P42 plus milling machine with CAM/UPCAM software
Up3D P53 Zirconium Milling Machine - Kit/Test for free - call our representative!
Set
- P53 milling machine;
- V10 extract;
- F20 sintering furnace;
- UPCAM advanced software.
Schedule a free presentation at your studio/office:
Dental technician Damian Dunajewski Consultant/CAD/CAM Specialist Tel. +48 600 128 010 damian.dunajewski@mikran.com
Dental technician Kamil Wolniewicz Consultant/CAD/CAM Specialist Tel. 530 596 166 kamil.wolniewicz@mikran.com
P53, the new UP3D intelligent dental milling machine, can mill 44 crowns at a time.
A fully intelligent machine will help you save 35% on materials.
Functionalities:
- possibility of mounting a block holder (micran code 5466);
- fully integrated UP3D UPCAM control software with a lifetime free license and updates ensures reliable and safe operation of the device and full control over the quality of work performed - the system of automatic continuation of work from the moment of interruption at any time allows to increase efficiency by up to 80%;
- automatic integrated lift start;
- tool life sensor;
- type 98.5 disk holder (open system) - built into the machine as standard;
- the crescent-shaped disc holder allows for maximum material utilization and supports milling at a 90-degree angle;
- automatic calibration.
Application:
- crowns;
- bridges;
- substructures;
- work on implants;
- complete dentures.
The device mills soft materials:
- zirconium;
- wax;
- PEEK;
- PMMA;
- gypsum.
Product specifications:
- weight 79 kg;
- dimensions 443.5 × 718 × 628.5 cm;
- power 800 W;
- spindle power 520W;
- number of controlled axles - 5;
- tool magazine 11 pieces;
- material PEEK, PMMA, sintermetal, zirconium oxide (Zr), wax;
- wet work - no;
- spindle speed 60,0000 rpm;
- CAD/CAM material storage - manual;
- axis drive - stepper motor;
- handle diameter - 4 mm.
SALES INFORMATION/CONTACT:
Possibility of a free demonstration of the milling machine in your workshop/office.
Call us: +48 600 128 010 or +48 530 596 166
Packaging:
- 1 pc.
Up3D P55D Zirconium Milling Machine - NEW!!!/ kit - works without a compressor - test for free - call our representative!
Set
- P53 milling machine;
- V10 extract;
- F20 sintering furnace;
- UPCAM advanced software.
Discover a new dimension of work with the new P55D dry milling machine! (No compressor required!)
The P55D is UP3D's new, high-end dry milling machine, designed with a precision servo system and stable production technology in all conditions, ensuring efficient, 24-hour continuous milling. It is equipped with a top-quality electric spindle imported from Germany. The plug-and-mill device, without the need for compressed air, allows for intelligent remote control. Its integrated dust-proof design and structural optimization increase efficiency and reduce the need for excessive maintenance. The milling machine is compatible with a variety of materials.
Equipped with a high-speed electric spindle imported from Germany, capable of speeds up to 60,000 rpm, and combined with a design that doesn't require compressed air, this configuration enables "plug and mill" operation. Not only does it give users maximum freedom in choosing their installation location, but it also saves them the cost of running a compressor. Its excellent performance effortlessly handles milling of hard materials.
- Possibility of mounting a block holder (micran code 5466).
The device supports a wide range of materials, including zirconia, wax, PMMA, PEEK, composite resin, and soft metals, and is compatible with both disc and block specifications. The open system allows for the use of a wide range of commercially available materials, enabling the fabrication of restorations tailored to individual patient needs.
Remote control via MillMind software, together with intelligent milling reminders and tool life monitoring, effectively supervises production status and significantly increases production efficiency.
Specification:
- area of application: dry machining;
- materials: zirconium, wax, PMMA, PEEK, composite resin, soft sintered metal CoCr;
- material specifications: DISCS - height 10-30 mm, diameter 98.5 mm, BLOCKS - up to 40x20x20 mm;
- indications: crowns, anatomical crowns, screw-retained crowns, inlays, veneers, telescopic crowns, abutments, bite splints, full dentures, etc.
Construction:
- bed: machine bed made of a solid cast aluminum body;
- number of axles: 5;
- housing: steel, high-gloss white paint, injection-molded main surface view;
- linear axes (X/Y/Z): precision ball screw drive; stroke: 104x60x100 mm;
- rotational axes (A/B): A-axis: 360°, B-axis: ±33°;
- Control unit: 5-axis precision full servo drive system;
- lighting: LED lighting inside the working chamber, with additional work progress display
- power: 1.0 kW.
Spindle:
- general: high-frequency spindle, automatic tool change;
- speed: up to 60,000 rpm;
- tool mounting diameter: Φ4;
- linear axes (X/Y/Z): precision ball screw drive; stroke: 155x110x95mm;
- power: 0.8 kW.
Automation:
- tool changing: tool magazine for 13 tools, length measurement and tool breakage control using a precision measuring key.
Connection requirements:
- voltage: 100VAC-130VAC, 200VAC-235VAC (selectable), 50-60Hz;
- dust extraction: filter level: M; flow: 2500L/min;
- data: Wi-Fi, USB, Ethernet port.
Environmental conditions:
- operating temperature: from 10℃ to 35℃;
- air humidity: below 80% (relative), non-condensing.
Dimensions and weight:
- dimensions (width/depth/height): 442x560x704 mm;
- weight: 106 kg.
SALES INFORMATION/CONTACT:
Mikran.pl ul. Wojskowa 3/L4 60-792 Poznań mikran@mikran.com, www.mikran.pl Possibility of a free demonstration of the milling machine in your workshop/office.
Call us: +48 600 128 010 or +48 530 596 166
Scope of delivery:
- Milling machine with CAM software: UPCAM
